SpeedUnlimited-Maintenance

Bambino

Maintenance and Adjustment

CAUTION:

To avoid personal injury and vehicle damage:

Be sure you have sufficient knowledge, experience, the proper replacement parts and tools before you attempt any vehicle maintenance task.

If you don’t have the knowledge and equipment which are necessary to perform the maintenance task, consult your local dealer.

SERVICE INTERVALS

ITEM	MAINTENANCE INTERVAL (WHICHEVER COMES FIRST)			REMARKS
ITEM	Hours	Frequency	Miles (KM)	REMARKS
Pre-Ride Inspection Check
Steering	-	Pre-Ride	-	Inspect for loose hardware or abnormal wear
Front-suspension	-	Pre-Ride	-	Inspect for loose hardware or abnormal wear
Rear-suspension	-	Pre-Ride	-	Inspect for loose hardware or abnormal wear
Tires	-	Pre-Ride	-	Proper tire pressure
Brake fluid level	-	Pre-Ride	-	Inspect and add if needed
Brake pedal travel	-	Pre-Ride	-	See Owner's Manual
Brake systems	-	Pre-Ride	-	Make adjustments as needed.
Lug Nuts	-	Pre-Ride	-	Ensure lug nuts are torque to spec
Frame fasteners	-	Pre-Ride	-	All fasteners are secured
Engine Oil Level	-	Pre-Ride	-	Inspect and add if needed
Coolant	-	Pre-Ride	-	Inspect and add if needed
Head / Tail / Brake Lights	-	Pre-Ride	-	Check operation
ITEM	MAINTENANCE INTERVAL (WHICHEVER COMES FIRST)			REMARKS
ITEM	Hours	Frequency	Miles (KM)	REMARKS
Break-In Maintenance Check
Engine Oil/Filter change	10	-	First 50 (75)	Replace break-in oil & filter with proper oil type
Transmission	20	-	First 100 (150)	Initial fluid level inspection; add lubricant if needed
Toe adjustment	20	-	First 100 (150)	Inspect periodically; adjust when parts are replaced
Clutches (Drive and Driven)	20	-	First 100 (150)	Inspect; clean; replace worn parts

ITEM	MAINTENANCE INTERVAL (WHICHEVER COMES FIRST)			REMARKS
ITEM	Hours	Frequency	Miles (KM)	REMARKS
Routine Maintenance Check (performed at each interval below, whichever comes first)
Air filter	5 H	-	-	Inspect; replace as needed
Brake pad wear	20 H	Monthly	250 (402)	Inspect periodically
Throttle Body Intake	20 H	1 M	250 (402)	Inspect duct for proper sealing/air leaks
Battery	20H	Monthly	250 (402)	Check terminals; clean; test
Fuel System	25 H	Monthly	250 (402)	Check lines & fittings for leaks
General lubrication	25H	3 M	250 (402)	Lubricate all fittings, pivots, cables, etc.
Shift Linkage	25H	3 M	250 (402)	Inspect, lubricate, adjust
Engine Oil & Filter	50 H	6 M	500 (800)	Replace
Steering	50 H	6 M	500 (800)	Lubricate
Front / Rear Gearcase Fluid	50H	6 M	500 (800)	Change Fluid
Front / Rear Stabilizer Bars	50H	6 M	500 (800)	Lubricate and inspect bushings
Throttle Pedal/Cable	50 H	6 M	500 (800)	Inspect for free movement & lubricate
Drive Belt	50 H	6 M	500 (800)	Inspect; replace as needed
Antifreeze Coolant	50 H	6 M	500 (800)	Pressure Test / Add Fluid
Tranmission Fluid	50 H	6 M	500 (800)	Replace
Engine mounts	100 H	12 M	1000 (1600)	Inspect; replace as needed
Cooling Hoses	100 H	12 M	1000 (1600)	Inspect for cracks and leaks
Drive Shafts	100H	12M	1000 (1600)	Remove and grease
Spark plug	100 H	12 M	1000 (1600)	inspect; replace as needed
Clutches (Drive and Driven)	100 H	12 M	1000 (1600)	Inspect; clean; replace worn parts
Wiring	100 H	12 M	1000 (1600)	Inspect for wear & routing
Wheel Bearings	100 H	12 M	1000 (1600)	Inspect; replace as needed
Shocks	100 H	12 M	1000 (1600)	Check for oil leaks
Cam Chain Tensioner	100H	12 M	1000 (1600)	Check; replace as needed
Brake Fluid	100 H	12M	1000 (1600)	Change every two years
Suspension Components	100H	12M	1000 (1600)	Inspect; replace if necessary
Spark arrestor	100H	12 M	-	Clean out
Valve clearance	100 H	12M	1000 (1600)	Inspect; adjust
Extreme Maintenance Check (cut the Routine Maintenance Schedule in half)
*Service Note: Under extreme use, change gear case fluid every 25 hours. "Extreme Use" is defined as constant 4WD operation on hilly or mountainous terrain, or if 4WD is the primary mode of operation.

LUBRICATION RECOMMENDATIONS

Check and lubricate all components at the intervals outlined in the Periodic

Maintenance Chart above, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication interval.

ITEM	LUBE	METHOD
Engine Oil	See Viscosity Chart (10-3) API-SJ & JASO/MA	Add to proper level on dipstick.
Brake Fluid	DOT 3 or 4 Brake Fluid	Maintain level between fill lines.
Rear Differential	SAE 80w90	Fill to bottom of fill plug or 0.455L or 14 oz.)
Front Differential	Dextron 3 ATF	Fill to bottom of fill plug or (volume of oil)
Drive Shaft	U-Joint Grease	Locate fittings and grease.

ENGINE OIL

Always check and change the oil at the intervals outlined in the Service Interval Chart above. Always use the recommended engine oil. Always change the oil filter whenever changing oil.

Vehicle operation with insufficient, deteriorated, or contaminated engine oil will cause accelerated wear and may result in engine seizure, accident and injury.

Always perform the maintenance procedures as outlined in the Periodic

Maintenance Chart. Failure to perform routine maintenance could result in voiding of remaining warranty.

UTV

PREVENTATIVE MAINTENANCE

Preventative maintenance plays a crucial role in maintaining the performance, longevity, and safety of various systems and components of the vehicle. By implementing regular inspections, cleaning, and repairs before any major issues arise, preventative maintenance helps to identify and address potential problems early on.

PERIODIC MAINTENANCE SCHEDULE

By establishing a structured and regular maintenance schedule, organizations can ensure that necessary inspections, servicing, and repairs are conducted at appropriate intervals. This proactive approach allows for timely identification and resolution of potential issues, preventing costly breakdowns and minimizing downtime and maximizing safe use and operation.

① IMPORTANT

Always record maintenance and services in the Maintenance Log at the end of this manual. Maintaining an accurate record of any work done on the vehicle outside of a certified Speed Service Center will provide the best reference to effectively service the vehicle in the future.

The following schedule outlines the maintenance intervals based on standard vehicle operation. Every vehicle will be subjected to different operating conditions, and some items or components may require servicing more frequently.

CAUTION

Under harsh riding condition, the intervals listed below should be conducted at a suitable interval that reflect the driving conditions for the scheduled maintenance mileage.

50 MILES (80 KILOMETERS)
Tires & Wheels	Check all the lug nuts on each of the tires. Re-torque all lug nuts.

250 MILES (400 KILOMETERS)
Battery	Check the positive and negative terminal connections. Clean if necessary.
Chassis	Check the frame hardware and roll cage bolts. Retorque if necessary.
CVT	Inspect & check the primary and secondary sheeves for debris and wear. Clean if necessary.
CVT	Inspect the CVT belt for wear and tear. Replace if necessary.
Engine Air Filter	Inspect & check, clean, and replace if necessary.
Exhaust System	Inspect & check for loose hardware and tighten clamps. Retorque if necessary.
Fuel System	Power on the vehicle, Inspect & check the plumbing lines & fittings for leaks, cuts, tears, abrasions, and loose connections. Replace if necessary.
Cooling Plumbing	Power on the vehicle, Inspect & check the plumbing lines & fittings for leaks, cuts, tears, abrasions, and loose connections. Replace if necessary.
Suspension	Inspect & check all pivots for play, replace if movement is excessive. Inspect jam-nuts, tighten if necessary.

500 MILES (800 KILOMETERS)
Safety Harness Straps	Inspect & check the safety harness for any excessive wear, tear, fraying, or damage to the straps. Change if necessary.
Safety Harness Latches	Inspect & check the safety harnesses latches for any debris, obstructions, or excessive play. Change if necessary.
Battery	Inspect & check the positive and negative terminal connections. Clean if necessary.
Brakes	Inspect & check the thickness of the brake pads and replace if necessary.
CVT	Inspect & check the inner surfaces of the primary and secondary sheeves for debris and wear. Clean if necessary.
Differential, Front	Inspect & check the level and condition of the front differential oil. Change if necessary.
Differential, Rear	Inspect & check the level and condition of the rear differential oil. Change if necessary.
Engine Oil	Inspect & check engine oil level. Change the engine oil and primary oil filter on tank.
Engine Air Filter	Inspect & check, clean, and replace if necessary.
Fuel System	Power on the vehicle, Inspect & check the plumbing lines & fittings for leaks, cuts, tears, abrasions, and loose connections. Replace if necessary.
Fluids	Inspect & check all fluid levels: power steering, brakes, engine oil,
Motor Mounts	Inspect & check for wear and replace if necessary
CV Axles	Grease CV joints.

Suspension	Inspect & check all pivots for play, replace if necessary. Inspect jam-nuts, tighten if necessary.
Steering	Inspect & check the tie rods & steering shaft for play, replace if necessary. Inspect power steering lines & fittings and fluid levels.
Spark Arrestor	Inspect and replace if necessary.
Tires&Wheels	Rotate the tires and retorque the wheel lugs. Inspect beadlock bolts and re-torque if necessary.

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